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Kee Track Rigid Rail Fall Protection System

Working at height above vehicles, machinery, or open operational areas presents unique safety challenges. In these environments, traditional fall protection systems such as guardrails or lifelines are often not practical or effective.
Kee Track is a high-performance overhead rigid rail fall protection system designed to provide continuous, reliable safety for workers operating at height. Unlike flexible lifeline systems, Kee Track uses a rigid rail to minimise fall distance and improve user safety.
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Kee Track Systems from Safesite

Widely used across industrial and commercial environments, Kee Track systems are ideal for applications such as vehicle maintenance, loading bays, and plant access, where safe movement and fall protection are essential.

Under the Work at Height Regulations 2005, employers must provide suitable fall protection where risks cannot be eliminated. Kee Track systems help organisations meet these requirements while improving safety and efficiency.

With over 30 years of experience, Safesite designs, installs, and maintains Kee Track systems across the UK, providing fully compliant overhead fall protection solutions.

What Is Kee Track?

Kee Track is an overhead rigid rail system designed to provide fall arrest protection for workers operating at height.

The system consists of a fixed rail installed above the working area, along which a travelling trolley moves. Workers connect to the system via a harness and lanyard or fall arrest block, allowing them to move freely while remaining continuously protected.

Unlike cable-based systems, Kee Track’s rigid rail design reduces slack and limits fall distance, making it one of the safest fall protection solutions available for overhead applications.

How Kee Track Works

Continuous Overhead Protection: Systems are installed directly above the working area, ensuring workers remain connected at all times as they move.

Smooth Trolley Movement: A travelling trolley runs along the rigid rail, allowing smooth, unrestricted movement without disconnecting from the system.

Reduced Fall Distance: Because the system is rigid, there is minimal deflection compared to cable systems. This significantly reduces fall distance and impact forces.

Secure Anchorage: The rail system is engineered to provide a strong and reliable anchor point, capable of supporting loads generated during a fall.

Kee Track Overhead Rigid Rails Safe, Versatile Solutions for Work at Height in the UK - Safesite

Where Kee Track Systems Are Used

Kee Track systems are widely used in environments where workers operate above open areas or equipment.

Typical applications include:

  • Vehicle maintenance areas (HGVs, buses, tankers)
  • Loading bays and logistics centres
  • Industrial and manufacturing facilities
  • Plant and machinery access
  • Aircraft and rail maintenance depots

These environments often require workers to move freely while remaining protected, making rigid rail systems the ideal solution.

Key Benefits of Kee Track Systems

Reduced Fall Distance: The rigid rail design minimises system deflection, reducing fall distance and improving safety.

Continuous Connection: Workers remain attached to the system at all times, eliminating the need for repeated clipping and unclipping.

Smooth and Efficient Movement: The trolley system allows seamless movement along the rail, improving productivity and ease of use.

Durable and Long-Lasting: Manufactured from high-quality materials, systems are designed to withstand demanding industrial environments.

Ideal for Repetitive Tasks: Perfect for environments where workers frequently access elevated areas, such as maintenance operations.

Compliance & UK Safety Regulations

Work at Height Regulations 2005

Employers must prevent falls where possible and minimise risk where prevention is not practical. Systems help meet these requirements by providing reliable fall arrest protection.

Relevant Safety Standards

Kee Track systems are designed in line with recognised standards such as:

  • EN 795 – Anchor devices
  • EN 360 – Retractable fall arresters
  • EN 353 – Guided type fall arrest systems

Compliance with these standards ensures safe and reliable performance.

System Design & Installation

Every system is designed to suit the specific requirements of the site.

Key considerations include:

  • Working area size and layout
  • Number of users
  • Type of work being carried out
  • Structural support for the rail system
  • Integration with other safety systems

A professional site survey ensures the system is correctly specified and installed for maximum safety and efficiency.

Inspection, Testing & Maintenance

Regular inspection is essential to ensure Kee Track systems remain safe and compliant.

Best practice includes:

  • Routine visual inspections
  • Annual inspection by a competent person
  • Testing of trolleys and anchor systems
  • Maintaining inspection records

Proper maintenance ensures long-term performance and compliance.

Safesite Kee Track Services

Site Surveys & Risk Assessments: Identifying hazards and determining the most suitable overhead fall protection solution.

Kee Track System Installation: Professional installation by experienced engineers.

Inspection & Recertification: Ensuring systems remain compliant with UK safety regulations.

Ongoing Maintenance Support: Providing long-term reliability and safety assurance.

Contact Safesite Today

When working at height in industrial environments, choosing the right fall protection system is essential. Overhead rigid rail systems provide a safer, more controlled solution, reducing fall distance and improving worker protection.

If your site involves working above vehicles, machinery, or open areas, a Kee Track system could significantly improve safety and compliance. Contact Safesite today to design and install a overhead rigid rail system for your workplace.

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FAQ – Kee Track Overhead Rigid Rail Systems

What is Kee Track?

Kee Track is an overhead rigid rail fall protection system designed to protect workers operating at height.

How does Kee Track work?

Workers connect to a trolley that moves along a fixed rail, providing continuous fall protection.

Where is Kee Track used?

It is commonly used in vehicle maintenance, industrial facilities, and loading bays.

Is Kee Track better than lifeline systems?

For many industrial applications, Kee Track provides improved safety due to reduced fall distance.

How often should systems be inspected?

They should be inspected regularly and formally assessed at least once per year.

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