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Case Study: Kee Step Over Installation for a UK Factory

The Project & Background

Following the successful completion of previous works at a UK manufacturing facility, Safesite was commissioned to deliver an additional safe access solution on the factory’s main roof area. The earlier project had established a strong working relationship with the client, and Safesite’s proven expertise in work-at-height safety made us the natural choice for this follow-on installation.

The factory roof is regularly accessed by maintenance teams responsible for inspections, servicing, and general upkeep of rooftop plant and services. To ensure these activities could be carried out safely and efficiently, the client identified the need for step-over units that would allow workers to navigate roof-level obstacles while maintaining safe working practices.

The project required the supply and installation of two Kee Step Over units, designed to provide secure access over roof services and obstructions.

Kee Step Over Installation for UK Factory - Safesite 1
Kee Step Over Installation for a UK Factory - Safesite 2

The Brief

The client required a practical and durable solution that would allow maintenance teams to safely move across the roof without encountering hazards created by pipes, conduits, or other rooftop services.

To assist with the design process, the customer provided Safesite with the required measurements along with a sketch illustrating the preferred step-over layout. The key objectives for the project included:

  • Installing two step-over access units on the factory roof.
  • Providing safe crossing points over rooftop services or obstacles.
  • Delivering a robust system suitable for an industrial environment.
  • Ensuring the installation could be completed quickly with minimal disruption to operations.

Safesite reviewed the supplied information and confirmed that a Kee Step Over system would provide the most suitable solution for the site’s requirements.

The Solution

Kee Step Over units are specifically designed to allow safe movement across roofs where obstacles such as pipework, ducting, or other services create potential trip hazards.

Using the dimensions and design sketch provided by the client, Safesite confirmed the appropriate configuration and prepared the step-over units for installation. The system was chosen for several key reasons:

  • Robust construction, suitable for ongoing industrial use.
  • Anti-slip step surfaces, improving user safety when accessing roof areas.
  • Stable and durable design, providing reliable long-term performance.
  • Simple installation, enabling a quick and efficient on-site solution.

By selecting a Kee Step Over system, the client gained a practical solution that integrates seamlessly with existing roof access arrangements while improving overall safety.

The Installation

Safesite carried out the supply and installation of the two step-over units on the main factory roof area. The works were carefully planned to ensure installation could be completed efficiently while maintaining safe working conditions at all times.

The installation was delivered with minimal disruption to the client’s day-to-day operations, allowing the factory to continue functioning as normal throughout the process. Safesite’s experienced installation team ensured all components were fitted in accordance with manufacturer guidelines and site safety procedures.

Kee Step Over Installation for UK Factory - Safesite

The Outcome & Customer Benefits

The completed installation now provides the factory with safe and practical access across its roof areas, allowing maintenance personnel to move safely over rooftop services and obstacles.

Key benefits include:

  • Improved roof safety for maintenance teams and contractors.
  • Safe access over roof obstacles, reducing the risk of trips or falls.
  • Durable access solution suitable for a busy industrial environment.
  • Quick and efficient installation with minimal disruption to factory operations.
  • Continued partnership with Safesite following earlier successful works at the facility.

The installation ensures maintenance tasks can now be carried out more safely and efficiently, supporting the client’s commitment to maintaining a safe working environment.

Conclusion

This project demonstrates Safesite’s ability to deliver practical, reliable roof access solutions tailored to the needs of industrial facilities. By providing a simple yet effective step-over system, Safesite helped the client improve safety for maintenance teams while maintaining smooth factory operations.

With more than 30 years of experience in fall protection and safe access systems, Safesite continues to support organisations across the UK with solutions that improve safety, compliance, and productivity.

If your facility requires safe roof access systems, step-over units, or fall protection solutions, contact Safesite today to discuss a tailored solution for your site.

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